Sortator Forme Educativ — produs din plastic injectat
Cod produs · EDU-TOY-SS-001

Educational Shape Sorter

Injection moulded educational toy for toddlers, with coloured geometric shapes that fit into matching openings. Develops fine motor coordination and recognition of shapes and colours.

Category
Educational toys for children
End user
Children 2 – 5 years
Recommended material
PP copolymer
Estimated weight
200 – 320 g
Estimated dimensions
180 × 180 × 130 mm (box)
Function
Educational — coordination, shapes, colours

Dimensional Specifications

Dimensions and Wall Thicknesses

Main box dimensions180 × 180 × 130 mm
Number of shapes included6 – 8 geometric shapes
Box wall thickness2.0 – 2.5 mm
Small shape thickness8 – 12 mm
Liddetachable or with integrated hinge

Estimated Weight

Weight Calculation per Material

PP copolymer — box140 – 200 g
PP copolymer — shape set60 – 120 g
Total PP estimate200 – 320 g

Estimates are based on the reference geometry and on typical densities for each material. Final weight will be validated at the first pilot injection run.

Recommended Material

The Right Polymer for the Application

Main recommendation

PP copolymer

Non-toxic, mass-coloured, impact resistant, light and suitable for toddler toys.

Alternative

HDPE

Greater flexibility on small shapes, excellent chemical resistance and lower cost.

Design Features

Construction Details

  • Box with detachable or hinged lid
  • Cut-out opening for each geometric shape
  • Individual coloured shapes: circle, square, triangle, star, etc.
  • Rounded edges on all components
  • Shapes large enough — no swallowing hazard
  • Mass-coloured, no painting or decals
  • Smooth surfaces, easy to sanitise

Surface Finish

Appearance and Textures

Box exteriorSatin finish, uniform surface
Geometric shapesVivid, mass-coloured tones
ColoursRed · Yellow · Blue · Green · Orange · Violet

Moldability Recommendations

Part Preparation for Injection

Mold Concept

Production
Strategy

Recommended Mold

Separate moulds for the box and for the shape set

Cavities at launch

1 cavity for the box; 4 – 8 cavities for the shapes

Scaling option

Multi-cavity for the shapes, after validation

Special note

The geometric shapes can be moulded in different colours in the same mould

Compliance

Quality and Safety Requirements

Non-toxic materials, compliant with EN 71 (toy safety)

Shape dimensions above the swallowing limit (>45 mm)

Mass colouring — no detachable lacquers or paints

Rounded edges, minimum radii of 1.5 mm on all parts

No small detachable parts for children under 3

A safe, colourful educational toy

Contact us for the complete technical specifications and a tailored production quote.

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