Modular injection moulded organisation system for LEGO pieces, with compartments of varying sizes for sorting by colour or size. Robust, easy to clean and compatible with standard LEGO platforms.
Dimensional Specifications
| Overall dimensions | 300 × 200 × 60 mm |
| Number of compartments | 6 – 12, configurable |
| Outer wall thickness | 2.0 – 2.5 mm |
| Divider wall thickness | 1.5 – 2.0 mm |
| Lid | transparent or opaque, on request |
Estimated Weight
| PP copolymer — tray | 180 – 260 g |
| PP copolymer — lid (optional) | 60 – 80 g |
| Total estimate | 180 – 280 g (without lid) |
Estimates are based on the reference geometry and on typical densities for each material. Final weight will be validated at the first pilot injection run.
Recommended Material
Main recommendation
Impact resistant, light, cost-effective and resistant to LEGO colourants. Recyclable.
Alternative
Superior chemical resistance and slight flexibility in thin walls, for the larger variants.
Design Features
Surface Finish
| Exterior | Satin finish, uniform surface |
| Compartment interior | Smooth surface for easy cleaning |
| Colours | Red · Blue · Yellow · Green · Grey · custom |
Moldability Recommendations
Mold Concept
Recommended Mold
Mould with multiple cores for the compartments
Cavities at launch
1 cavity at launch
Scaling option
2-cavity mould for high volumes
Special note
The detachable divider walls can be moulded in a separate tool
Compliance
Non-toxic, BPA-free material, EN 71 compliant
Rounded edges, no hazardous sharp features
Mass colouring — no painting or lacquering
Detergent resistance for dishwasher cleaning
We discuss compartment configuration, colour and production volume. Quote within 48 hours.